Engineering

From an idea to series production

Tool making

Individual tool solutions for the production of fine-blanking parts, stampings and plastic parts are developed by SAXONIA's in-house designers and produced in the tool making department with Swabian passion. 

SAXONIA builds its stamping and forming tools in the in-house tool making department.

Tool systems

  • Fine blanking tools
  • Normal stamping tools

Handling systems

  • Servo motor-powered remover
  • Transfer systems

Special features

  • Stampings without feeding
  • Stampings without burrs
  • Stampings with slanted stamping edge
  • Stampings with large material cross-section change

SAXONIA builds its injection molds in the in-house tool making department.

Tool systems

  • Injection molds
  • Multi-component tools

Handling systems

  • Part transfer process
  • Part feeding and removal systems

Special features

  • Flexible sealing concept for inserted parts.
  • Insert and outsert technology
  • Transfer and rotary processes
  • Mixed cavity molds

Using the specially developed QUICKTOOL system, SAXONIA can quickly develop prototypes and parts produced in small batches.

Tool systems

  • Fine-blanking quality parts system
  • Normal stamping quality parts system
  • Injection molding quality parts system

Special features

  • 1:1 illustration of the series production process
  • Short tool production time (less than 6 weeks)
  • Inexpensive tool system

As a result of the close cooperation of all tool building locations that are part of the Group's tool making network, the know-how and experience with regard to individual technologies is readily available at every location.

We are using a shared CAD software in the design department and a processing technology, as well as the associated programming system for the creation of our tools, that is coordinated worldwide. That allows us to also process projects from the KERN-LIEBERS Group as part of the tool making network.

Industry applications